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How to improve the assembly line production efficiency and process?


First, the device is designed:
Assembly line equipment product group is the enterprise market, the situation of every company is unique. Design of the equipment need to be based on the actual situation of enterprises, the reasonableness of a direct impact on the design of the quality of the product, thus affecting the efficiency of production.
Second, the production layout:
Equipment is also very important in the operation of the production plant layout, the layout as simple and clear. At the same time, we should take into account the operating practices of production operators. If the layout is too messy or complicated, it will reduce the efficiency of production line operators.
Third, the production management:
Improve the operating efficiency of the assembly line equipment, can not do without regular, effective management. Management as a business one must be taught, must always pay attention to the daily operations. Effective production management, we can regulate the production, standardized operation, so as to form an effective and rapid response mechanism, timely handle the production of unexpected situations.
Fourth, routine maintenance:
Routine maintenance can prevent excessive aging and wear caused problems. Companies need regular equipment maintenance, with the change in time of wear parts. If the key parts of the problems can not be solved, you can contact the manufacturer for maintenance.
Learn what assembly line beat that?
1, the production line (equipment) Setting: assembly lines, pressing process flow proceeds types of equipment configuration; according to the tact needs rational allocation of the number of devices; equipment layout type to "U" shaped as the preferred option, the job should be directed to unified device spacing minimize.
2, between the step in the article logistics Storage: On the storage site in principle focused on the production site; clear the maximum amount of storage products with a minimum order quantity; implement "5S" is set management; clear storage and configure the appropriate logistics equipment.
3, step internal logistics storage products: the implementation of "one-piece (small group), a stream transfer" principle; clear the storage location and the amount of storage; configure the appropriate logistics equipment.
4, the production line material (parts) supply: a "multi-frequency, low-volume, just in time" principle, determine the supply storage area, storage, supply logistics rules set supply logistics equipment.
5, production operations: the implementation of "one more order" in accordance with the beat production tact.
6, staffing: the implementation of the principle of separation of human-machine operating time, operating cycle time should be constant, the job should be content to repeat the job.
7, production planning: According to each step of production capacity and production tact instructions and schedule; the premise sales plan and production plan to integrate the implementation of "leveling" principle.
Factory in order to achieve automated production must be equipped with an assembly line equipment, assembly lines on the market a lot and the prices vary, and some even a far cry from the price, the same assembly lines Why have so much in price the difference? From several factors which affect the assembly line about the price.
1, first of all have an impact on prices is material.
2, a function also affect the price of the main factors.
3, there is the market environment. Market developments will indirectly affect the price of assembly lines, such as supply and demand and the like.
How to make the assembly line does not fail after relocation? Often there will be some problems during migration, making assembly line malfunction. Here we teach you some of the ways to solve these problems.
First, place the relocation of the notes and solutions.
Second, Migration factory assembly lines when the relocation should pay attention to problems and solutions.
That assembly lines to avoid failure in the process, to move, do not move can blind themselves should be looking for someone, even after this move those commissioning, in order to protect not failed, it does not affect the plant's production development of.